Industrial Energy Savings    

Air Compressors

As an industrial distributor for 65 years, C.H. Reed, Inc. has been providing ideas, concepts and sustainable solutions to help manage issues associated with three key areas of industrial plants: compressed air systems and equipment; assembly tools and ergonomic material handling; paint finishing and fluid handling equipment. Compressed air has always been a strong focus for C.H. Reed, and it’s a common thread running through all of its product families.
This commercial printing facility is located in the Northeastern part of the U.S.  Like most facilities, the plant has seen many changes over the years.
The primary objective of this case study is to illustrate the process in which industrial facilities can qualify for energy incentives on projects that reduce the energy usage of their compressed air system.
The facility is a plastics injection blowmolder and is a division of a large corporation. The following information was produced from a compressed air system assessment done over seven days.
If you have ever looked at the small print of a compressor brochure or a CAGI Data Sheet or a compressor technical information page, you have probably seen some reference to one of the above standards.  At one time or another, US compressor manufacturers have used these standards to test and report compressor performance.  These are referred to as “Acceptance Test” codes.
Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
How do you test a 747 engine to ensure reliability once it’s airborne at 600 miles an hour?
Faced with rising energy costs, a large electroplating company sought to improve the efficiency and reliability of its compressed air system. After getting a quote from their vendor on a new 300-hp compressor to replace an existing unit, the company sought a comparison quote due to the significant investment the new compressor represented. Based on a recommendation from one of their customers, they turned to Scales Industrial Technologies.
Nuclear power plants produce electricity for people, business and industry.  Electricity is produced in a similar fashion as fossil fuel (i.e., coal, oil, etc.) power plants, using steam to drive a turbines which spin an electrical generator, producing the electricity. 
Safety is the driving force in the determination of minimum recommended supply wire sizes for variable speed compressor packages.  With this in mind, all wire size recommendations should be based on meeting, or exceeding, the minimum requirements of the National Electrical Code (NEC).
With all of the different LEED credits and associated M&V requirements and tax incentive opportunities for businesses to reduce energy consumption, we have seen an increasing demand for metering. Companies are looking for more ways to estimate cost savings and prove that their energy saving investments are working.