Industrial Energy Savings    

Air Compressors

As an industrial distributor for 65 years, C.H. Reed, Inc. has been providing ideas, concepts and sustainable solutions to help manage issues associated with three key areas of industrial plants: compressed air systems and equipment; assembly tools and ergonomic material handling; paint finishing and fluid handling equipment. Compressed air has always been a strong focus for C.H. Reed, and it’s a common thread running through all of its product families.
This article presents a case study of Grimmway Farms; a carrot growing and packing firm located in California’s Central Valley that was able to improve its compressed air system efficiency after implementing system automation and making relatively small equipment and piping changes.
Easy-to-implement master control and monitoring systems provide crucial system information including the key performance indicators required to manage air compressors and their associated energy costs.
We are finding significant changes in industry with regards to which managers are involved with our discussions.
Productivity and profits are very directly linked to the compressed air system, as is waste elimination. High performance central compressed air management systems can respond quickly to even extreme system fluctuations, improving productivity and minimizing energy waste.  This is accomplished with modern software systems analyzing and processing appropriate data and triggering proactive actions - before the dynamics effect the compressed air production system.
In today’s world, where “green” is “gold”, the efficient operation of multiple air compressors has taken on a new sense of urgency. In an era where giant manufacturing campuses with huge compressed air systems are fast disappearing, the emphasis shifts now to improving the efficiency of the higher numbers of installed small and medium size air compressors.
Compressed Air Best Practices spoke with Peter Kyriacopoulos. Mr. Kyriacopoulos is the General Manager/VP USA Region East for Atlas Copco Compressors.
The NPE2009 international plastics showcase was held June 22-26 in Chicago’s McCormick Place. While attendance was down from NPE2006, the preliminary total of visitor registrations numbered 44,000. Sustainability and energy efficiency was a prominent topic in the booths of exhibitors. Manufacturers of compressed air and injection molding equipment had many developments with Sustainability to show the visitors to NPE2009.
This commercial printing facility is located in the Northeastern part of the U.S.  Like most facilities, the plant has seen many changes over the years.
The primary objective of this case study is to illustrate the process in which industrial facilities can qualify for energy incentives on projects that reduce the energy usage of their compressed air system.
The facility is a plastics injection blowmolder and is a division of a large corporation. The following information was produced from a compressed air system assessment done over seven days.