Industrial Utility Efficiency    

The System Assessment

Food

A meat processor, located in Canada, hired a consultant to assess their compressed air system as

Plastics

A plastic product manufacturer spends an estimated $245,000 annually on electricity to operate the

Paper

Rockline Industries is one of the largest global producers of consumer products, specializing in

Printing

Several days prior to our visit, during a cold winter evening, the lead air compressor in one

Pharmaceutical

A large pharmaceutical company needed huge flow rates of 30 psig air to aerate multiple

Auto

Compressed air optimization measures adopted by PTMSB have reduced the consumption of compressed

Bulk

A large mining complex in a remote northern region of the world invited a compressed air auditor in

Transit

Their job is to brake the cars by gripping the wheels. They are operated either pneumatically or

Metals

A zinc producer spends an estimated $516,000 annually on electricity to operate the air compressors

Medical

In the U.S. as an example, the NFPA has taken the view that if your compressor draws in good clean

Power

Nuclear power plants produce electricity for people, business and industry.  Electricity is

Oil & Gas

Petro Chemical Energy, Inc. (PCE) specializes in energy loss surveys for the refining and chemical

Wastewater

Aeration tanks use bubble diffusers to distribute oxygen within the wastewater. Fine bubble
There are three essential ways to transmit power in heavy industry today: Mechanical, Electrical and Fluid Power. Under the umbrella of fluid power, you have hydraulics and pneumatics as the two fundamental technologies. Both use a form of fluid – hydraulics as a liquid and pneumatics as a gas, to transmit power from one location to another.
Their job is to brake the cars by gripping the wheels. They are operated either pneumatically or hydraulically, with Alton & Southern Railway’s system using the former. Considering much of Alton & Southern Railway’s compressed air piping system dated back to its 1960’s installation date, there were leaks. As of 2012, it was determined one and a half compressors were running at 100% capacity just to maintain leaks. This equated to about 1,500 cfm at a cost of roughly $180,000 in electricity annually.
A Canadian poultry plant has upgraded their aging compressed air system for their new expansion, making it significantly more energy efficient and also solving ongoing pressure problems. The project has given the facility a much better system overall and increased system capacity enough to cover additional compressed air load. This article describes what was done to improve their compressed air system.
Process Expo delivered an exciting and informative four-day event at the McCormick Place Convention Center attracting a qualified group of attendees who took advantage of the various educational tracks including food safety, hygienic design and FSMA regulations. Attendees were also able to see three full working production lines right on the show floor, and even explore state-of-the-art technology in the Virtual Reality Showroom.