Productivity and profits are very directly linked to the compressed air system, as is waste elimination. High performance central compressed air management systems can respond quickly to even extreme system fluctuations, improving productivity and minimizing energy waste. This is accomplished with modern software systems analyzing and processing appropriate data and triggering proactive actions - before the dynamics effect the compressed air production system.
When selecting an air compressor for your manufacturing operation, the common choice is the industry-standard rotary screw compressor. Known as the work horse of compressed air machinery, the rotary screw compressor comes in a multitude of sizes and power levels. However, centrifugal compressors have seen some exciting technological progress in recent years and offer a wide range of pressures, flow and turndown. Long known for their longevity and durability, they offer higher efficiency, even qualifying for energy rebate programs offered by local utilities and all, notably, produce Class 0 oil free air.
Compressed Air Best Practices spoke with Peter Kyriacopoulos. Mr. Kyriacopoulos is the General Manager/VP USA Region East for Atlas Copco Compressors.
The NPE2009 international plastics showcase was held June 22-26 in Chicago’s McCormick Place. While attendance was down from NPE2006, the preliminary total of visitor registrations numbered 44,000. Sustainability and energy efficiency was a prominent topic in the booths of exhibitors. Manufacturers of compressed air and injection molding equipment had many developments with Sustainability to show the visitors to NPE2009.
This commercial printing facility is located in the Northeastern part of the U.S. Like most facilities, the plant has seen many changes over the years.
The primary objective of this case study is to illustrate the process in which industrial facilities can qualify for energy incentives on projects that reduce the energy usage of their compressed air system.
The facility is a plastics injection blowmolder and is a division of a large corporation. The following information was produced from a compressed air system assessment done over seven days.
If you have ever looked at the small print of a compressor brochure or a CAGI Data Sheet or a compressor technical information page, you have probably seen some reference to one of the above standards. At one time or another, US compressor manufacturers have used these standards to test and report compressor performance. These are referred to as “Acceptance Test” codes.
Reducing energy costs and pollution emissions involves many areas within an industrial facility. My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented. Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.
How do you test a 747 engine to ensure reliability once it’s airborne at 600 miles an hour?
Faced with rising energy costs, a large electroplating company sought to improve the efficiency and reliability of its compressed air system. After getting a quote from their vendor on a new 300-hp compressor to replace an existing unit, the company sought a comparison quote due to the significant investment the new compressor represented. Based on a recommendation from one of their customers, they turned to Scales Industrial Technologies.