Industrial Utility Efficiency

Cooling Systems

The AIM (American Innovation and Manufacturing) Act was finalized by the US government at the end of 2021. This legislation introduced a phase-down plan for virgin HFC gases. From now through 2036, the US will reduce the production and importation of virgin HFCs by granting relevant businesses a set number of HFC allowances (or quota), which will decrease over time. 

Control Panel Cooling Change Saves Compressed Air Electrical Costs

As a result of compressed air awareness training and a focus on energy management, two facilities in different parts of the world have reduced their compressed air demand substantially by removing vortex style cabinet coolers from some of their electrical panels and reworking the cooling systems.  These facilities were previously unaware of the high cost of compressed air and how much could be saved if other methods of cooling were used. This article describes some of their efforts in demand reduction.

Evaluating Air Compressor Cooling Systems

As the population continues to grow in the United States, industrial water use will need to continue to fall to help offset the increases in public-supply water use. Water-cooled compressed air systems provide an opportunity for sustainability managers to reduce associated cooling water consumption and costs. If switching to air-cooled air compressors is not possible, understanding the costs and the alternative types of liquid cooling systems is important.

Specifying an Air Compressor Cooling System

There are several pieces of information that your cooling system specialist will need in order to properly engineer and build a cooling system for your new air compressor. There are many types of air compressors and each has different requirements of the cooling system in order to operate correctly. This article will take the mystery out of some of the terms and specifications for your cooling system.

The Six Basic Types of Liquid Cooling Systems

There are six basic types of cooling systems that you can choose from to meet the cooling needs of your load. Each one has its strengths and weaknesses. This article was written to identify the different types of cooling systems and identify their strengths and weaknesses so that you can make an informed choice based on your needs.

Calculating the Water Costs of Water-Cooled Air Compressors

Compressed air systems are present in almost all industrial processes and facilities. They have been correctly identified as an area of opportunity to reduce electrical (kW) energy costs through measures like reducing compressed air leaks and identifying artificial demand and inappropriate uses. Water-cooled air compressors can also be significant consumers of water and reducing these costs can represent a second area of opportunity.

Chillers Provide Temperature Regulation For Fine Wine

Temperature control of the musts during the fermentation process is required for the production of high quality wines. Alcoholic fermentation is the chemical reaction in which yeast is used to transform the natural sugars of the fruit into alcohol. The heat generated by this exothermic reaction has to be managed. If must temperatures are allowed to reach the 85°F to 105°F range the reaction will be stopped. This results in high sugar content and an unstable product that requires the addition of sulphur dioxide (SO2) to allow it to be stored without spoiling. In general, optimal fermentation temperatures are 65°F - 68°F for white wines and 77°F for red wines.

Chillers Save on Energy and Water Consumption

Industrial plants are major consumers of water. Water is used in many processes. Sustainability projects focus on reducing the consumption of water and the energy-costs associated with cooling water so it may be effectively used.

Paper Mill Upgrades Air Dryer and Cooling System

This article reviews two major processes in paper mills: compressed air quality and air compressor cooling.  The central air compressor room was expanded and relocated at the largest privately owned paper mill in Canada.  The compressor space was required by a plant expansion, which would occupy the original compressor space for increased production.

Heat-Reclaim Economics of Air and Water-Cooled Air Compressors

It is widely recognized that compressed air systems account for ten percent of all electricity and roughly sixteen percent of U.S. industrial motor system energy use. Seventy percent of all manufacturing facilities in the United States use compressed air to drive a variety of process equipment.

Carbon Zero Air Compressors

Compressed Air Best Practices spoke with Peter Kyriacopoulos. Mr. Kyriacopoulos is the General Manager/VP USA Region East for Atlas Copco Compressors.