Industrial Utility Efficiency

Instrumentation

In this article we clarify how the main KPIs can be monitored, and we will have a closer look at a few key KPIs: efficiency, pressure loss and leakage.

Key Performance Indicators (KPIs) are variables or measures by which the performance of organizations, machines and/or processes can be measured and analysed in a targeted manner. For example, a KPI can be a certain production number per time unit, but also the amount of profit a company makes on a specific product.

Continuing Education at the Best Practices 2021 EXPO & Conference

The EXPO & Conference focuses on “Optimizing On-site Utilities Powering Automation.” Experts from all over the world convened to discuss compressed air, pneumatics, motors and drives, vacuum, aeration blower and chiller/cooling and water treatment systems.

Held November 2-4, 2021, this 3rd installment of the event continued to provide continuing education, certification and networking opportunities to equipment sales engineers, engineering firm and manufacturing plant personnel.

Microbiological Testing Considerations for Compressed and High Risk Ambient Air Systems in Food Plants

Micro-aerosolized droplets are how many members of the microbial world become cross-contaminants via the air mode of transmission.  Food borne viral pathogen Hepatitis A and the ubiquitous Norwalk are very often transported via micro- aerosols. It is well known that many viral or bacterial pathogens or spoilers are transmitted via respiratory bursts [coughs/ sneezes] from people or air handling system, condensate, and splash back from floors. Strict cGMPs  can limit  and control transmission in terms of personal & environmental  hygiene.

Smart Monitoring: The Power Behind Pneumatics Productivity

In manufacturing and packaging facilities that rely on pneumatics, there’s a four-letter word worse than virtually any other: leak. Unidentified air leakage and unexpected maintenance in pneumatic systems are significant sources of revenue and productivity loss but identifying the cause of leakages and preventing unforeseen downtime is typically a challenge.

Troubleshoot Particle Contamination in Compressed Air with Laser Particle Counters

Compressed air contamination can come in various forms, including particles, water, oil, and microorganisms. Non-viable particle contamination is specified in ISO 8573-4:2019 as one of the major contaminants in compressed air to be monitored. Troubleshooting particle contamination with Laser Particle Counters (LPCs) is the focus of this article.

Dew Point Measurement in Compressed Air Systems

Wherever compressed air is used, accurate and continuous monitoring of the dew point temperature is advisable. The dew point provides information about the absolute humidity content of the compressed air. A too high humidity content can have negative effects on the quality of the final product, lead to problems during the manufacturing process, or even result in complete system shutdown. Therefore, operators of compressed air systems should address this issue before it causes serious and costly issues. The following explains the basics of dew point measurement and what is important in practice.

The Fundamentals of Dew Point Measurement in Compressed Air Systems

Dew point is simply the temperature to which air must be cooled for the water vapor within to condense into dew or frost. At any temperature, there is a maximum amount of water vapor that the air can hold. This maximum amount is called the water vapor saturation pressure. If more water vapor is added beyond this point, it will result in condensation.

Maintaining Compressed Air Filters and the Purpose of Differential Pressure Monitoring Devices

The foundation of any purification system is its filtration and of the ten main contaminants found in a compressed air system, filtration is responsible for the treatment of nine of them. Coalescing filters are the most important piece of purification equipment as they reduce six of the ten contaminants and a look in any air compressor room will find a pair of coalescing filters (backed up with dry particulate and oil vapor removal filters).

Dutch Glass Container Plant Compressed Air System Makeover Increases Uptime and Energy Savings

To improve the delivery of compressed air at the plant, which is supplied by low-pressure and high-pressure compressed air systems, the manufacturer took an important first step by using airflow meters to monitor and measure the performance of both systems. Subsequent planning based on actionable data led to a unique compressed air system upgrade that increases the plant’s ability to maintain peak production of high quality glass bottles and containers at all times – while saving \$150,000 per year in energy costs. The project also delivered a payback of less than two years.  

Is Your Controller a Blast From the Past?

Advances in phone technology dramatically improve their function and our experience. More storage, faster speeds, enhanced communication options, bigger and brighter display….and so on. As a result, today’s phones are significantly more powerful – improving our productivity and changing our lives. As for the technology laggards, obsolescence eventually prompts change. Repairing or replacing parts and accessories on the old phones is an increasing challenge. Eventually they have to succumb to technology.

SHOW REPORT EXTRA Part 2 – Blower, Vacuum, Measurement, Air Purification and Piping at the 2019 BEST PRACTICES EXPO & Conference

The Best Practices EXPO & Conference held from October 13-16, 2019 in Nashville, Tennessee, saw a significant increase in attendance growing by 15 percent to 850 attendees from 20 countries. End user (factory personnel) attendance grew by 60 percent! The EXPO was also truly international showcasing 115 exhibitors from 16 countries and EXPO attendance was free for qualified industry personnel. This SHOW REPORT EXTRA Part 2 complements our 2019 Best Practices EXPO & Conference Show Report and the Show Extra Part 1 Report