Industrial Utility Efficiency

Technology

Conventionally when we talk about oil lubricated screw air compressor maintenance, it is mostly about replacing consumables such as filters and lubricant on time. While these consumables have a defined usable life and have a direct effect on the efficiency and the life of the air compressor itself when not replaced on time, there are a few critical valves in the air compressor that require maintenance as well. 

Kaishan USA - All In with Global Manufacturing and Engineering Center

Today Kaishan USA, operates its global manufacturing and engineering center in Loxley, Alabama. The goal of the company, said compressed air industry veteran and Kaishan USA CEO Keith Schumacher, was to put the right pieces in place from the very beginning.

“To that end, we’ve invested $20 million in our facility and created a team allowing us to develop technologies and manufacture products not only for the Americas, but also for export globally,” Schumacher said.  

Lubricants for Centrifugal Air Compressors

Centrifugal air compressors, also known as dynamic compressors, efficiently convert energy utilizing a series of stages to compress and cool the air as it continuously flows through the unit. A centrifugal compressor imparts kinetic energy into the airstream by increasing the velocity of the air using a rotating element and then converts this kinetic energy into potential energy in the form of pressure. In between each stage of compression, the air is cooled, and excess moisture is removed to further increase the efficiency and air quality. 

Sensor Technologies Used in Dew Point Transmitters - Advantages/Disadvantages

Have you ever had a failing dryer in your compressed air system, ruining your production output, but it was not noticed until it was already too late? Dry compressed air is one of the most important quality parameters when it comes to process safety. When ambient air is compressed, the ratio of the humidity to the air volume will rise drastically. Therefore the higher concentration of humidity in the compressed air leads to a higher dew point temperature and the humidity is more likely to condensate at higher temperatures.

Why A Centrifugal Air Compressor May be the Better Choice

When selecting an air compressor for your manufacturing operation, the common choice is the industry-standard rotary screw compressor. Known as the work horse of compressed air machinery, the rotary screw compressor comes in a multitude of sizes and power levels. However, centrifugal compressors have seen some exciting technological progress in recent years and offer a wide range of pressures, flow and turndown. Long known for their longevity and durability, they offer higher efficiency, even qualifying for energy rebate programs offered by local utilities and all, notably, produce Class 0 oil free air.

Three Ways To Make Packaging Lines More Sustainable

Sustainability is a high priority for today’s consumer packaged goods (CPG) companies. Driven by environmental responsibility, government regulations and customer preferences, CPGs are actively seeking ways to decarbonize their packaging lines and use eco-friendly packaging materials. Many have started monitoring the energy consumption of their equipment in real time and upgraded critical areas of their packaging processes using two key technologies: pneumatics and ultrasonic welding. 

Air Compressor Inlet Issues with Airborne Contaminants

Just as many ambient air issues with regard to the actual equipment operating environment are created by personnel and can be corrected by personnel, inlet air contamination is always created by humans and there is almost always a correction that will either eliminate the issue or mitigate the effect.

Selecting the Right Food Grade Lubricant for Your Air Compressor

Growing awareness of the importance of food grade lubricants for consumer safety and Hazard Analysis and Critical Control Point (HACCP) regulations, as well as increasing consciousness about Kosher and Halal registrations triggered an increasing demand for high performance food grade lubricants.

A Quarter Century of Positive Change at Automotive Supplier’s Mexico Plant

Today, leading automotive makers rely on the plant for parts used to produce some of the most sought-after vehicles. Additionally, the nearly 600,000-square-foot manufacturing facility achieved ISO 50001 certification in 2021. Here’s a look at how the plant grew for the better over more than 25 years – and its compressed air system along with it. 

Delivering Value Starts with Compressed Air Sales Engineer Training

Uptime. Profitability. Quality. Sustainability. Those goals are shared by leading manufacturers who have another thing in common: They use compressed air to achieve their goals, which is why those who make, sell and service compressed air systems say anything less than top-notch training of sales engineers is unthinkable considering how the sales team directly influences whether a compressed air system will fall woefully short, or deliver immeasurable value for years on end.

Air Compressors

When selecting an air compressor for your manufacturing operation, the common choice is the

Air Treatment/N2

Modified Atmosphere Packaging (MAP) accounts for a significant amount of nitrogen usage in the food

Blowers

The plant upgrades, in combination with a progressive management strategy, allows the plant to

Compressor Controls

A large chemical plant in Celje, Slovenia, planned to retrofit a kiln used to produce titanium

Instrumentation

Have you ever had a failing dryer in your compressed air system, ruining your production output,

Pneumatics

The industrial internet of things (IIoT) and industry 4.0 have digitally transformed the way

Vacuum

It’s one thing to move materials during the production process, but when it’s a finished product on

Cooling Systems

With efficient heat exchange an important requirement in the design of an HVAC system, the type of