Industrial Utility Efficiency

Energy Manager

20 Years of Case Studies: Plants Sharing Best Practices

Edited by Troy Dreier, Senior Editor, Compressed Air Best Practices® 

For 20 years, Compressed Air Best Practices® Magazine has published articles focused on helping manufacturers reduce power demand, lower water consumption, and improve the performance of compressed air, cooling, blower and industrial vacuum systems. In this article, we highlight a sampling of those stories across the following industries:

  • Plastics and Packaging
  • Food and Beverage
  • Automotive and Transportation
  • Cement, Building Materials, and Mining
  • Metals, Pulp, and Paper
  • Pharmaceuticals, Healthcare, and Research
  • Wastewater Treatment
     
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Sustainable Operations in Practice at Klöckner Pentaplast

By Roderick M. Smith, Compressed Air Best Practices® Magazine

In most of our factories, we have installed detailed energy monitoring systems at multiple points along production lines, including air compressors, chillers and lights. These systems feed into a digital dashboard that displays energy consumption throughout the factory. For data visualisation, we use dashboards that aggregate data collected via SAP from production lines and allows us to visualise the data at a high level.
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Atlas Copco Compressors Enables Sustainability-Based Production

By Mike Grennier, Compressed Air Best Practices® Magazine

The U.S. air compressor market has a compressed air installed base of at least 15 million horsepower. Further, it evaluated various air audits across different customer types, sizes and segments and determined U.S. manufacturers stand to save around 13 billion kilowatt hours (kWh) annually in electricity associated with compressed air. That translates to a savings of $1 billion in energy costs per year, which would remove nine million metric tons of CO2 annually. That equates to more annual energy usage of more than 1 million homes in the United States.
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DOE Better Plants Partners Get Serious About Compressed Air Systems

By Robert Lung, BGS, with contributions from: Ed Willhite, Schneider Electric; Stephen Tankersley, Ring Containers; Marco Gonzalez, Waupaca Foundry; and Darwin Jaeger, Plastics Engineering Company.

Compressed air is used in all the company’s plants and is often the single largest energy end use within them. As a result, compressed air energy-saving measures are often replicable across the company and offer significant positive impacts. One area of focus is with compressed air leaks since they are “the best low hanging fruit to focus on and they always keep popping up and waste energy”.
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Tetra Pak Solutions Conserve Water & Energy for Food & Beverage Sector

By Mike Grennier, Compressed Air Best Practices® Magazine

“Our view is always from the perspective of the value chain from the raw materials to the end product,” Wellendorph said. “How do we work with our suppliers who supply us? How do we look at our own manufacturing to avoid waste? Then, how can our equipment minimize the amount of energy or water it uses when processing and packaging customers products? It’s more than just focusing on ourselves.”
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Beiersdorf Group Sets Ambitious Climate Targets for 2025

The Group successfully cut its energy-related CO2 emissions by 60 percent in absolute terms between 2014 and 2019. Various energy-saving measures, the LEED seal-winning sustainable design of production and office locations, and the transformation to green logistics are just a few examples of the Beiersdorf Group’s uncompromising climate protection program. Since the end of 2019, 100 percent of the electricity purchased worldwide comes from renewable energy sources.
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Firmenich Achieves 4th Consecutive CDP Triple “A” Recognition

“Companies’ emissions don't end at the factory door. CDP data shows a company's supply chain emissions are, on average, over 11.4 times greater than its direct emissions. Meaningful corporate climate action means engaging with suppliers to reduce emissions across the value chain,” said Sonya Bhonsle, Global Head of Value Chains, CDP. “We congratulate Firmenich for making it on to the CDP Supplier Engagement Leaderboard. This demonstrates that they are setting the pace in environmental management and their commitment to reduce emissions and lower environmental risks across their supply chain.”
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Owens Corning Publishes 15th Annual Sustainability Report

In the report, the company’s sustainability results and commitments are presented through 16 topics that reflect stakeholders’ priorities. The topics span every aspect of sustainability, including product innovation, environmental footprint reduction, and the company’s impact on people and communities.
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Colgate-Palmolive Earns 11th Consecutive ENERGY STAR® Partner of the Year Award

“Since the Colgate brand is in more homes than any other, we have the opportunity to help people build sustainable habits into their everyday lives,” said Ann Tracy, Colgate’s Chief Sustainability Officer. “We are honored to be recognized by ENERGY STAR® for Colgate’s achievements in sustainability and ongoing efforts to lead action on climate change – from encouraging suppliers to reduce their energy consumption to making our operations even more energy efficient to helping consumers lead more sustainable lives through the use of our products.”
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Carlsberg Opens Water Recycling Plant Becoming World’s Most Water Efficient Brewery

“We have a goal of zero water waste globally in 2030. As a global company, we have a responsibility to support the UN Sustainable Development Goals, and as a brewery, we have a special responsibility to reduce water waste in our global production. The new water recycling plant in Fredericia will generate important learnings that can be implemented across our breweries in the rest of the world,” says Carlsberg Group CEO, Cees ’t Hart.
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Corporate Sustainability Programs

Sustainable Operations in Practice at Klöckner Pentaplast
In most of our factories, we have installed detailed energy monitoring systems at multiple points
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