Industrial Energy Savings    

Blowers

High speed bearing technology is applicable for aeration blowers operating at much higher speeds than the typical 60Hz, 3600RPM for cast multistage units. High Speed Turbo (HST) units are usually single stage (though some utilize multiple cores) and rotate from 15,000 to 50,000RPM. At such high speeds, standard roller bearings cannot offer the industry standard L10 bearing life. Two types of bearing technologies have come to dominate the wastewater treatment market for these types of machines: airfoil and magnetically levitated. Often the two technologies are compared as equals, however, in many significant ways they are not.
WEFTEC continued to solidify its reputation as the world-class water quality event by setting new records during it’s latest event held September 27-October 1, 2014. A total of 20,385 registrants and 1,027 companies, using 303,075 net square feet of exhibition space, participated at the New Orleans Morial Convention Center. As the host of thousands of water professionals and water companies from nearly 100 countries, WEFTEC 2014—the Water Environment Federation’s (WEF) 87th annual technical exhibition and conference—is officially the largest showing for WEF in the famed Crescent City.
Compressed Air Best Practices® Magazine interviewed Frank Mueller (President) and Stephen Horne (Blower Product Manager) from Kaeser Compressors. Kaeser Compressors continues to grow both in the U.S. and internationally. We currently employ approximately 4800 people globally. In order to support the demand and maintain our superior quality and quality service levels, we continue to invest in people, facilities and technology.
The 86th annual Water Environment Federation technical exhibition and conference, known as WEFTEC 2013, was held October 5-9 in Chicago’s McCormick Place. Show organizers reported record preliminary numbers with 22,598 attendees, 971 exhibitors, and a total net square footage of exhibit space of 297,400. As usual, I donned my “roving reporter hat”, took my “budget camera” and visited as many of the aeration blower vendors as I could.
With sustainability and energy-efficiency targets tougher than ever, magnetic bearings are drawing the attention of engineers in many industries, offering a whole range of advantages from increased performance to extended lifespan.
In the absence of official third party specifications on energy efficiency, it is difficult to evaluate and compare blower technologies fairly and effectively. The lack of readily available evaluation tools leads to misinformation and unfair comparisons between technologies. Further, the performance verification process is difficult to prove.
Compressed Air Best Practices® Magazine interviewed Mr. Omar Hammoud, the CEO and President of APG-Neuros. APG-Neuros was founded in 2006 in Quebec as a result of seeing an opportunity for innovation in the North American blower market. Our mission is to distribute, manufacture, provide aftermarket support and continued development of high-efficiency turbo blowers and complete Aeration Systems for the municipal and industrial markets in North America and Europe.
Every municipality and utility is facing the reality of rising energy costs. In 2010, the Town of Billerica, MA, which is located 22 miles northwest of Boston with a population of just under 40,000 residents, engaged Process Energy Services and Woodard & Curran to conduct an energy evaluation of the Town’s Wastewater Treatment Facility (WWTF) and pump station systems sponsored by National Grid. The objective of the evaluation was to provide an overview of each facility system to determine how electrical energy and natural gas were being used at the facility and to identify and develop potential costsaving projects.
The right ingredients and processes are essential for manufacturing flavorful beverages that contribute to the company’s bottom line. But what happens to all those other “ingredients” that aren’t part of the recipe? Cleaning up those unwanted ingredients from bottling plant wastewater can consume large amounts energy, time and money—and become a distraction from the company’s primary goal of manufacturing beverages.
With the recent and future increases of the cost of energy, operating a wastewater treatment plant (WWTP) as efficiently as possible has become one of the most important factors that operators and managers are facing today. The implementation of a properly designed aeration control system has been reported by the United Sates Environmental Protection Agency to reduce aeration energy by 25 to 40 percent.
In recent years, there have been many changes in wastewater treatment. Most modern processes control three cycles: DO, NH4, and NO3, and all of the processes require high volumes of air. Undeniably, the low pressure air system uses more electrical power than the rest of the wastewater treatment plant combined. The blower packages in these systems can be equipped with low noise enclosures, fixed speed or variable speed drives, and can include all the instrumentation needed for self-protection.