Industrial Energy Savings    

Oil & Gas

When a submarine docks for maintenance, the Navy requires a high-pressure, dockside, pier-power air compressor ready to be used in an explosion-proof environment. We have technicians working on military ships and submarines worldwide. For this, both UAPC and some of our technicians have been prequalified and have different secrecy clearances depending upon the project. In addition to our rental air compressors, we also have a fleet of CNG compressors available for long-term rent for the CNG refueling market.
Sullair of Houston, one of the largest North American distributors of Sullair industrial and portable diesel compressors, loves a challenge. The company designs customized air compressor packages that fit the rough and rugged world outside the walls of an industrial plant. It builds air compressor solutions that operate efficiently in extreme, harsh environments around the globe. This includes offshore or marine environments, high or low ambient conditions—any environment where a standard air compressor will not operate safely or efficiently.
Triethylene glycol (TEG) dehydrators are the most prevalent technology for removing water vapor from natural gas . Molecular sieve dryers are also quite common in gas processing plants. Molecular sieve units have operating processes similar to industrial heat-regenerated compressed air dryers. Natural gas, however, often needs to be purified at the wellhead before reaching the processing plant. Deliquescent dehydrators are normally used, in remote locations where no power supply exists, to dry small gas volumes located between the wellhead and these main treatment plants. The most common applications are instrument gas, fuel gas, sales gas, and emissions mitigation.
Compressed Natural Gas (CNG) is an alternative fuel source (to diesel and gasoline) with far-reaching benefits to North America. Strategically important benefits include energy independence, improved air quality, job creation, and lower and more stable fuel prices. This paper discusses natural gas desiccant dryer requirements in Natural Gas Vehicle (NGV) refueling stations, compares deliquescent to desiccant dryers and reviews two on-site field gas upgrading examples in displacing diesel fuel.
When the Environmental Protection Agency was formed, in1970, it used its congressional mandate to issue all sorts of regulations regarding the discharge of contaminants into the land, water and air of this country. Over the years, air pollution has been one of the key areas where the Agency has put in place stringent requirements to control the emission of VOCs or Volatile Organic Compounds. Today the mandates of this government agency require extensive steps be taken to curtail their release by all operators of tank farms, chemical plants, refineries, fermentation plants and landfill operations. As a result of these regulations the Bio-Mass utilization industry was born.
The purpose of the audit is to improve reliability throughout the facility. Reliability on the demand side can be defined by having adequate air pressure and air quality at all times throughout the facility. This outcome is a function of both the operation of the supply side in the operation of the demand side. If a demand problem occurs, such as a dust collector pulsejet failure, it can reduce the air pressure in a local sector. If a compressor fails, any backup compressor takes too long to start, the pressure would drop in this circumstance too
This chemical plant spent an estimated $3,153,022 annually on energy (steam and electricity) to operate the compressed air system at their facility. The plant staff established their energy costs as 5.3 cents per kWh and $9.00 /1,000 lbs of steam per hour. The set of projects implemented in this system assessment reduced energy costs by an estimated $2,794,598 or 88% of current use. In addition, these projects reduce demand on the boiler systems and add reliability and back-up to the compressed air system.
Keeping an open mind is critical in all system assessments. Each client has different priorities and circumstances. In this case, the elimination of the “close-scrapes” with insufficient pressure was the priority. The energy and rental/maintenance savings realized were just an added bonus. In this article, we have focused on the supply-side of the system and how the centrifugal compressors could be made to supply the system reliably – without the need for rental air compressors.
The Compressed Air Challenge® (CAC) is a voluntary collaboration of industrial users; manufacturers, distributors and their associations; consultants; state research and development agencies; energy efficiency organizations; and utilities. This group has one purpose in mind - helping you enjoy the benefits of improved performance of your compressed air system. The mission of the Compressed Air Challenge (CAC) is to provide resources that educate industrial users about optimizing their compressed air systems.
Compressed Air Best Practices® interviewed Mr. Sid Van der Meer and Mr. Terry Nickel from Northwest Equipment Ltd in Airdrie, Canada.
This refinery currently spends $735,757 annually on the electricity required to operate the compressed air system at its plant. The group of projects recommended in the system assessment will reduce these energy costs by an estimated $364,211 (49% of current use). Estimated costs for completing the recommended projects total $435,800. This figure represents a simple payback period of 14.4 months. The firm also reduced compressed air demand by 732 scfm allowing them to save $441,544 by down-sizing the back-up rental diesel air compressors.