Industrial Utility Efficiency

Best Practices for Acoustic Inspections in the Pulp and Paper Industry

Detecting Compressed Air Leaks Can Lead to Reduced Energy Waste, Boosted Productivity, and Improved Profits for Paper Mills

Many manufacturing industries including food and beverage, chemical, mining and pulp and paper are heavily reliant on the use of compressed air within their production processes. Paper mills are major industrial facilities that rely on compressed air throughout the entire process as it is used to separate and clean the raw pulp fiber, operate pneumatic tools, and even control valves.

Managing the Energy Cost of On-Site Nitrogen Generators

Do you know and track the annual generated nitrogen energy cost per SCFM? Do you know what factors drive this value and what action you can take to control the optimum lower levels? In this article we intend to illustrate the magnitude of potential wasted energy dollars when the compressed air system and the on-site nitrogen generation system are not properly monitored and controlled.

The AIM Act’s Impact on HFC Gases

The AIM (American Innovation and Manufacturing) Act was finalized by the US government at the end of 2021. This legislation introduced a phase-down plan for virgin HFC gases. From now through 2036, the US will reduce the production and importation of virgin HFCs by granting relevant businesses a set number of HFC allowances (or quota), which will decrease over time. 

Using Air Storage to Balance Capacity in a Reciprocating Air Compressor Installation

One of the components frequently included in a reciprocating air compressor is an air receiver, often referred to as an air tank.  Proper air storage is a critical component of intermittent duty cycle because for brief moments, the system can provide more compressed air than would otherwise be provided by the compressor pump. The capacity of compressed air piping also contributes to the total capacity of the air storage system.

The System Assessment

Food

The 2023 CheeseCon event was held April 4-6, 2023 at the Alliant Energy Center in Madison,

Plastics

Logoplaste, based in Cascais, Portugal, introduced its embedded wall-to-wall manufacturing model to

Paper

Detecting Compressed Air Leaks Can Lead to Reduced Energy Waste, Boosted Productivity, and Improved

Printing

The Sussex plant operates no less than 22 air compressors to keep pace with demand, which ranges

Pharmaceutical

This article is intended to show the relationships between risks and specifications, opportunities

Auto

Given that compressed air leak management programs are meant to save energy, reduce CO2 emissions,

Bulk

A major producer of cement and building materials, CalPortland’s energy management efforts have

Transit

In the absence of the control system, the air compressors were loading and unloading according to

Metals

Plant personnel had experienced ongoing problems with its process grinder performance due to

Medical

Helium is a precious noble gas that has become invaluable for leak detection, as well as cooling

Power

Nuclear power plants produce electricity for people, business and industry.  Electricity is

Oil & Gas

In terms of compressed air systems, it’s not unusual to see a plant with 10 to 15 air compressors,

Wastewater

Wastewater treatment processes have come a long way in the past century, but demand continues to