Industrial Utility Efficiency    

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The System Assessment

Food

According to the Compressed Air and Gas Institute (CAGI) and the International Organization for

Plastics

A plastic product manufacturer spends an estimated $245,000 annually on electricity to operate the

Paper

Rockline Industries is one of the largest global producers of consumer products, specializing in

Printing

Several days prior to our visit, during a cold winter evening, the lead air compressor in one

Pharmaceutical

The United States accounts for roughly half of the global pharmaceutical market. This certainly

Auto

Compressed air optimization measures adopted by PTMSB have reduced the consumption of compressed

Bulk

A trio of stationary compressors produce 630,000 m3/hr of air for the oxygen plant at Pueblo Viejo

Transit

In aerospace manufacturing, tiny details matter most. For instance, if proper torque is not applied

Metals

Paying close attention to compressed air use is paramount for identifying potential energy-saving

Medical

In the U.S. as an example, the NFPA has taken the view that if your compressor draws in good clean

Power

Nuclear power plants produce electricity for people, business and industry.  Electricity is

Oil & Gas

Compressed Air Best Practices® Magazine spoke with Mark Shedd, Head of Oil-free Air, Aggreko

Wastewater

Aeration tanks use bubble diffusers to distribute oxygen within the wastewater. Fine bubble
Paying close attention to compressed air use is paramount for identifying potential energy-saving projects. The engineering team at Ball Corporation has been well aware of this fact for years. An active member in the Environmental Protection Agency’s ENERGY STAR® program, Ball Corporation scrutinizes manufacturing processes to maximize the energy efficiency of compressed air systems in each of its plants.
A small Australian company, Basil V.R. Greatrex (BVRG), is shaking up the compressed air industry in Australia. While other companies focus on the sale of more and bigger compressed air production equipment, BVRG is helping customers reduce their compressed air system size and lower system flow by attacking waste, inappropriate use, and at the same time improving air quality.
Facility managers, how would you like the peace of mind from knowing the system you had installed or modified is thoroughly tested - to the same degree as a new production line?  How would you like to be confident that the money you spent is still paying back benefits, year after year? 
At a Midwest window manufacturing plant, the cooling process for the plastic frame pieces, after leaving the extruder, was critical to process productivity and quality. Too much cooling air (or not enough cooling air) would generate scrap and rejected product. The plants’ 17 extruders and 55 separate blow-offs in these lines had similar cooling stations at the cooling boxes. They consisted of about three hoses at each exit frame angled down to the extruded piece moving past it. The compressed air flow was controlled by a manual control valve set by an operator. The operator used his experience to control the flow delivered and thereby control the product quality.