Room temperature, or ambient temperature, has a significant effect on plant operation. The amount of space, or lack thereof, for compressed air equipment and the cooling flow all have an important impact on plant operation; because if the air compressors are down; so are you!

Since completion of the system upgrade in the fall of 2020, PC Forge is on track to save an average of 1.9 million kWh and $266,000.00 per year in energy costs – and increase the production capability of its forging operation by 40%. The project also achieved a one-year payback with a \$245,000 incentive from Government of Ontario’s utility Independent Electricity System Operator (IESO).

The industrial internet of things (IIoT) and industry 4.0 have digitally transformed the way facilities operate, enabling processes that are smarter and more efficient than ever before. But digital transformation is still new to some and may seem abstract or ambiguous. In actuality, it’s quite the opposite.

This article discusses some experiences in using cellular connected data loggers to perform a compressed air assessment during a time when travel was restricted. While not ideal, this exercise identified huge savings for this customer.