The initial cost of a nitrogen generation system may be greater than high-pressure cylinders and liquid nitrogen containers, but most companies will reach a return on investment within 12-18 months with proper sizing of the system based on process demands. Breweries typically experience savings associated with gases of 50-75% by switching to on-premises nitrogen generation. If a regular maintenance schedule is followed, PSA nitrogen generation systems can have a life expectancy of 15-20 years.
Nitrogen is used in many facilities for a variety of purposes. The most common source of N2 is through the use of bulk liquid storage. A plant owner was recently surprised to learn that a large portion of his N2 was disappearing, without ever being used by his production process. This article discusses where it went and what we could do about it.
Just as many ambient air issues with regard to the actual equipment operating environment are created by personnel and can be corrected by personnel, inlet air contamination is always created by humans and there is almost always a correction that will either eliminate the issue or mitigate the effect.
Regular testing of pure gases helps to ensure the safety of consumers and of end products. Whether the pure gas is used directly for medical patients, or in the manufacturing of food, beverages, or pharmaceutical products, quality is of the highest importance. Inadequate levels of purity or unsafe contamination can be detrimental to the products or consumers.
The purpose of this article is to point out the key performance indicators (KPI’s) that can assist in maintaining the performance and troubleshooting of compressed air dryers. The most important KPI to monitor is the pressure dew point (PDP) of the compressed air exiting the dryer(s). The PDP of the compressed air should be monitored at the discharge of each dryer and downstream of where the compressed air from multiple dryers converges.
Modified Atmosphere Packaging (MAP) accounts for a significant amount of nitrogen usage in the food and beverage industry. MAP involves injecting nitrogen into beverage or food packaging to purge and displace any oxygen-containing air with nitrogen. Oxidation of lipids in food products causes rancidity. Since oxygen is replaced with dry, inert nitrogen in MAP packaging, no product oxidation will occur. The result is maximized product shelf life.
In this article we will discuss how to achieve actual oil-free air from your air compressor, no matter what type of air compressor it is. Air compressors of all designs turn mechanical power into pneumatic power by successively concentrating air across compression stages. A rotary screw air compressor, for example, utilizes rotating helical screws to drive air forward, increasing its pressure by reducing the volume of space the air mass takes up. Mechanical compression of this nature takes quite the force and energy to accomplish, which equates to heat generation and physical wear inside of the compressor.
One of the most satisfying parts of being a compressed air system auditor is resolving compressed air system reliability issues. This article exposes a seldom, if ever, mentioned problem that can occur when air dryers are dedicated to air compressors. It examines a real-world application and discusses the action taken to remedy the situation.
As founding members of a startup company in the compressed air and gas purification and separation industry, nano-purification solutions felt a kinship with the owners, employees and mission of Death Wish Coffee Co. The kinship and nano-purification solutions’ expertise in onsite nitrogen generation led to the installation of a nitrogen generation system that contributes to the overall efficiencies and operational costs savings at the coffee roaster’s production operation in Round Lake, New York.
Dew point is simply the temperature to which air must be cooled for the water vapor within to condense into dew or frost. At any temperature, there is a maximum amount of water vapor that the air can hold. This maximum amount is called the water vapor saturation pressure. If more water vapor is added beyond this point, it will result in condensation.
The foundation of any purification system is its filtration and of the ten main contaminants found in a compressed air system, filtration is responsible for the treatment of nine of them. Coalescing filters are the most important piece of purification equipment as they reduce six of the ten contaminants and a look in any air compressor room will find a pair of coalescing filters (backed up with dry particulate and oil vapor removal filters).