Industrial Utility Efficiency

Industries

Blowers Save Energy at Aluminum Mill

Relatively few people realize that for a variety of industrial manufacturing applications, from air knife drying to simple blow-off nozzles, the use of high pressure compressed air that bleeds into the atmosphere represents a significant waste of energy.  

Tubular Membranes Handle Oily Wastewater at Metaldyne

Finding the most effective, reliable and economical method for separating and concentrating die lubricant is no easy task for die casting plants – and the situation at the Metaldyne aluminum die casting plant in Twinsburg, Ohio was no different. 

A Steel Processing Audit

This steel processing facility has been operating for over one hundred years.  This facility is part of a large corporation with numerous plants around the world.  This audit focused on the compressed air system on one side of the Works which we will call the “North Plant”.

Audit Savings for Motor Coach Industries

Motor Coach Industries, headquartered in Schaumburg, Illinois, is the largest manufacturer of intercity tour coaches for the tour, charter, line-haul, scheduled service, commuter transit and conversion markets in the U.S. and Canada. The company operates a four screw-type air compressor system at its Clarence Avenue plant in Winnipeg. To maintain adequate system pressure at the plant, Motor Coach was forced to run all four compressors 24 hours a day, seven days a week.

Class Zero Air Measures Race Car Performance

A four thousand, five hundred and fifty pound (4550 lbs.) race car is running at 170 mph and facing wind resistance of 150 mph. The car then enters a curve creating a three-degree “yaw” (the change in angle from the direction the car is headed and the airstream).  The car struggles to maintain speed as the yaw changes and the dynamic downforce load on the car changes.  Suddenly, the driver-less car comes to a stop on the stainless-steel track...

Audit of Transit-Bus Manufacturing

New Flyer Industries is a Winnipeg based heavy duty bus manufacturer, supplying vehicles to the US and Canadian markets.  The company specializes in vehicles with†alternative-fuel drives such as electric trolleys, gasoline-electric and diesel-electric hybrid vehicles; as well as standard diesel buses.

NFPA 99 Medical Air Dewpoint Requirements

The NFPA 99 (National Fire Protection Agency) Standard for Healthcare Facilities (2005 Edition) is the current Code by which Healthcare facilities in the U.S. design their compressed air systems.  The NFPA 99 Standard covers many requirements for medical gases, with compressed air being just a component of the Standard.  

Auto

Hyster-Yale’s Greenville, North Carolina, plant reduced compressed air waste through employee-driven

Bulk

Compressed air system reliability relies on engineering expertise, environmental management and

Food

A modular nitrogen generation system integrated with compressed air infrastructure enabled on-site

Medical

The air is delivered through a distribution piping system that ends with a medical air outlet within

Metals

IPS supplies compressed air to a lot of machinery running outdoors, such as dust collectors and feed

Paper

Detecting Compressed Air Leaks Can Lead to Reduced Energy Waste, Boosted Productivity, and Improved

Pharmaceutical

This article is intended to show the relationships between risks and specifications, opportunities

Plastics

Compressed air boosters are engineered to amplify medium-pressure air (90–150 psig) to high-pressure

Power

A newly constructed ethanol plant experienced control gap issues shortly after comissioning. 

Printing

The plant was intermittently operating a staggering 11 air compressors scattered across its facility

Transit

An aerospace manufacturer worked with Renew Energy Partners to address energy waste caused by

Wastewater

Compressed Gas Mixing provides uniform mixing of water or wastewater tank contents by firing