Industrial Utility Efficiency

Sustainability Projects

The purpose of this article is to show there isn’t always a proportionally linear relationship between what happens with flow reductions on the demand side of a compressed air system - and what happens with the energy consumption in the air compressor room. Optimizing an entire compressed air system requires precise knowledge of the supply side, how compressed air is used in the process itself and how those two relate together.  

International Wire Compressed Air System Upgrade Recovers Heat

While late summer may not be the time of year many of us think about heat recovery, the potential for energy savings in compressed air systems should be on our minds year-round. For those involved with the compressed air systems within International Wire Group’s facilities, energy savings is on their minds each day. This culture of continuous improvement has everyone on the lookout for savings wherever possible.

Evaluating Air Compressor Cooling Systems

As the population continues to grow in the United States, industrial water use will need to continue to fall to help offset the increases in public-supply water use. Water-cooled compressed air systems provide an opportunity for sustainability managers to reduce associated cooling water consumption and costs. If switching to air-cooled air compressors is not possible, understanding the costs and the alternative types of liquid cooling systems is important.

Specifying an Air Compressor Cooling System

There are several pieces of information that your cooling system specialist will need in order to properly engineer and build a cooling system for your new air compressor. There are many types of air compressors and each has different requirements of the cooling system in order to operate correctly. This article will take the mystery out of some of the terms and specifications for your cooling system.

Calculating the Water Costs of Water-Cooled Air Compressors

Compressed air systems are present in almost all industrial processes and facilities. They have been correctly identified as an area of opportunity to reduce electrical (kW) energy costs through measures like reducing compressed air leaks and identifying artificial demand and inappropriate uses. Water-cooled air compressors can also be significant consumers of water and reducing these costs can represent a second area of opportunity.

Optimizing Boilers at Spoetzl Brewery

Spoetzl Brewery is the nation’s fourth largest craft brewer, and although founded 102 years ago, the Shiner TX-based company uses the latest, most efficient technologies - along with its traditional, time-tested beer production protocols - to make its range of popular Shiner beer brands. Among the advanced brewing technologies Spoetzl uses are two Miura ultra-low NOx modular on-demand steam boilers, which provide multiple advantages for the unique needs of the craft-brewing industry

EMS Systems for Energy Demand Control and Response

You may be wise to watching the demand meter or shifting heavy loads to off-peak hours, but those are not your only options. With advanced energy management technology, you can automate control of energy from refrigeration compressors, pumps, and other equipment so that your facility runs at optimal efficiency, you pay the lowest possible rates, and you can participate in incentive programs that pay you for unused kilowatts.

Energy Management at Visteon

There are three main segments in Visteon's climate group are climate systems, powertrain cooling and engine induction. Climate systems include refrigeration compressors, fluid transport, heat exchangers, battery cooling modules, climate controls, auto defog/demist systems, and multi-zone HVAC systems. Powertrain cooling systems include heat exchangers (radiators, condensers, charge-air, exhaust-gas), airflow management, and diesel and hybrid thermal management. Engine induction includes air induction systems and intake manifolds.

Compressed Air System Improvements

An industrial manufacturing plant (producing commercial water meters and valves) had engaged us to conduct an ‘on-site’ Energy & Utilities Assessment of their facility. The annual ‘spend’ for electricity, natural gas, fuels and water was about \$ 2.0 million.

Chillers Provide Temperature Regulation For Fine Wine

Temperature control of the musts during the fermentation process is required for the production of high quality wines. Alcoholic fermentation is the chemical reaction in which yeast is used to transform the natural sugars of the fruit into alcohol. The heat generated by this exothermic reaction has to be managed. If must temperatures are allowed to reach the 85°F to 105°F range the reaction will be stopped. This results in high sugar content and an unstable product that requires the addition of sulphur dioxide (SO2) to allow it to be stored without spoiling. In general, optimal fermentation temperatures are 65°F - 68°F for white wines and 77°F for red wines.

Ozone Laundry System Reduces Hotels Operational Costs by 40%

Growing operational costs and lower than average occupancy rates spurred Apple Farm Inn and Suites, San Luis Obispo, Ca., to explore economic and facility efficiency benefits obtained through the installation of an ozone laundry system. At the Apple Farm Inn laundry facility, an evaluation was conducted in late 2006 to early 2007, comparing the costs of laundering by traditional methods versus ozone laundering.

Water Conservation

“Our view is always from the perspective of the value chain from the raw materials to the end

Steam

Properly functioning steam traps open to release condensate and automatically close when steam is

Lighting

Outdoor area lighting can be defined as streets, roadways, parking lots and pedestrian walkways.

HVAC Systems

Launched in 2006, the TTU-IAC program provides manufacturers in the state with free energy,

Cooling Systems

A large manufacturer of consumer glassware products in the North East sought a solution for

Boilers

KPPC has helped more than 800 businesses and organizations in the state discover sustainable

Bill Mgmt/Demand Control

The purpose of this article is to show there isn’t always a proportionally linear relationship