Industrial Utility Efficiency

Industries

Energy Management at Saint-Gobain

Congratulations on Saint-Gobain being named a 2010 ENERGY STAR Partner of the Year by the U.S. Environmental Protection Agency. This is the second year in a row you’ve won the award. Why was this award received?

Paper Mill Upgrades Air Dryer and Cooling System

This article reviews two major processes in paper mills: compressed air quality and air compressor cooling.  The central air compressor room was expanded and relocated at the largest privately owned paper mill in Canada.  The compressor space was required by a plant expansion, which would occupy the original compressor space for increased production.

Distribution Piping: Understanding Pressure Drop

The Compressed Air Challenge® (CAC) is a voluntary collaboration of industrial users; manufacturers, distributors and their associations; consultants; state research and development agencies; energy efficiency organizations; and utilities. This group has one purpose in mind - helping you enjoy the benefits of improved performance of your compressed air system. The mission of the Compressed Air Challenge (CAC) is to provide resources that educate industrial users about optimizing their compressed air systems.

Inappropriate-Use Assessment Saves 1,881 scfm

This factory currently spends \$735,757 annually on the electricity required to operate the compressed air system at its plant. The group of projects recommended in the system assessment will reduce these energy costs by an estimated \$364,211 (49% of current use). Estimated costs for completing the recommended projects total \$435,800. This figure represents a simple payback period of 14.4 months.

Why Do Steam Traps Fail?

Properly functioning steam traps open to release condensate and automatically close when steam is present.  Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.  Traps should be tested on a regular basis -- or the neglect may be quite costly.    

Grimmway Farms Implements System Automation

This article presents a case study of Grimmway Farms; a carrot growing and packing firm located in California’s Central Valley that was able to improve its compressed air system efficiency after implementing system automation and making relatively small equipment and piping changes.

Bottling System Air Recovery at NPE 2009

The NPE2009 international plastics showcase was held June 22-26 in Chicago’s McCormick Place. While attendance was down from NPE2006, the preliminary total of visitor registrations numbered 44,000. Sustainability and energy efficiency was a prominent topic in the booths of exhibitors. Manufacturers of compressed air and injection molding equipment had many developments with Sustainability to show the visitors to NPE2009.

Auto

Hyster-Yale’s Greenville, North Carolina, plant reduced compressed air waste through employee-driven

Bulk

Compressed air system reliability relies on engineering expertise, environmental management and

Food

A modular nitrogen generation system integrated with compressed air infrastructure enabled on-site

Medical

The air is delivered through a distribution piping system that ends with a medical air outlet within

Metals

IPS supplies compressed air to a lot of machinery running outdoors, such as dust collectors and feed

Paper

Detecting Compressed Air Leaks Can Lead to Reduced Energy Waste, Boosted Productivity, and Improved

Pharmaceutical

This article is intended to show the relationships between risks and specifications, opportunities

Plastics

Compressed air boosters are engineered to amplify medium-pressure air (90–150 psig) to high-pressure

Power

A newly constructed ethanol plant experienced control gap issues shortly after comissioning. 

Printing

The plant was intermittently operating a staggering 11 air compressors scattered across its facility

Transit

An aerospace manufacturer worked with Renew Energy Partners to address energy waste caused by

Wastewater

Compressed Gas Mixing provides uniform mixing of water or wastewater tank contents by firing