Industrial Utility Efficiency

# Industries

## Remote Audit Done During Travel Restrictions Reveals Savings

This article discusses some experiences in using cellular connected data loggers to perform a compressed air assessment during a time when travel was restricted. While not ideal, this exercise identified huge savings for this customer.

## Front Row Motorsports Takes the Checkered Flag with Clean, Dry Compressed Air

At the paint booths, FRM team members typically use conventional High-Volume Low-Pressure (HVLP) paint sprayers to prime the chassis and car bodies. Paint pressure pots (also called paint tanks) feed paint to the paint sprayers. The compressed air system supplies air to the paint pots at a steady 65 psi. The tanks regulate air output for the sprayers at 12 to 15 psi in order to deliver the precise amount of paint to a given chassis or car body.

## Tetra Pak Solutions Conserve Water & Energy for Food & Beverage Sector

“Our view is always from the perspective of the value chain from the raw materials to the end product,” Wellendorph said. “How do we work with our suppliers who supply us? How do we look at our own manufacturing to avoid waste? Then, how can our equipment minimize the amount of energy or water it uses when processing and packaging customers products? It’s more than just focusing on ourselves.”

## Pure Gas Testing-The Benefits of Point of Use Sampling

Regular testing of pure gases helps to ensure the safety of consumers and of end products. Whether the pure gas is used directly for medical patients, or in the manufacturing of food, beverages, or pharmaceutical products, quality is of the highest importance. Inadequate levels of purity or unsafe contamination can be detrimental to the products or consumers.

## The Gentex Journey to Reliable Energy Conservation - 3 Levels of Compressed Air Systems

The information contained in this article, will help the operator to assess his/her systems, and identify where these systems fall within a three-level category. There are many ways, and opportunities to make a compressed air system produce reliable and good quality air. The three levels discussed here could also be characterized as a “continuous improvement plan” which can be achieved over the course of time, and with the occasional investment of money.

## HAUG Oxygen Compressors for Efficient Gold Extraction

Logistics and supply problems are widespread on the African continent. Lack of infrastructure as well as capacity and efficiency deficiencies can affect supply chains and make them more expensive. Gold mines, which are often located in secluded areas, therefore seek to provide their entire infrastructure themselves. Even the oxygen required for efficient gold extraction by cyanide leaching is therefore not delivered but generated on site.

## Milk Plant Deploys the Second Stage of Energy Savings

Yearly energy reduction quotas drive utilities, plant, and energy managers to continue to reduce energy consumption in all areas. A frequent question asked is, “Where can we find more energy savings once we have a VFD compressor and we have fixed all our leaks?”

## Sterile Compressed Air Filters Remove Bacteria

When compressed air comes into direct contact with a product, many applications believe their “standard” particulate and coalescing oil-removing filters, installed either side of a compressed air dryer, are sufficient to protect the downstream processes. Strangely enough, the removal of bacteria is often overlooked, despite this level of filtration being readily available, easy to procure, install and maintain.

## Auto

“I’ll say this politely. At the end of the day, we shouldn’t have to worry about compressed air,

## Bulk

When the design capabilities of an installed compressed air system didn’t align with real-world

## Food

Sustainability is a high priority for today’s consumer packaged goods (CPG) companies. Driven by

## Medical

The air is delivered through a distribution piping system that ends with a medical air outlet

## Metals

Vane motors can run at much higher speeds (2000 rpm and up), but piston motors tend to turn much

## Paper

The pulp and paper industry depends on reliable sources of energy, water and compressed air;

## Plastics

The use of high performance boosters to raise low pressure air (100 psig) to high pressure air (500

## Power

A newly constructed ethanol plant experienced control gap issues shortly after comissioning.  This

## Printing

The Trinity Mirror Group print works on Oldham is one of the UK’s largest newspaper printers. The