Industrial Utility Efficiency

# Industries

Products manufactured at the 100,000-square-foot plant in Kentucky include columns, I-shafts, covers, keylocks, and other dressings, along with shifter applications, such as straight, tap-up/tap-down and gated shifters. In all, the facility supplies automakers with products used in more than 100 different applications, all of which are designed keep vehicles operating safely, smoothly and reliably.

## Why A Centrifugal Air Compressor May be the Better Choice

When selecting an air compressor for your manufacturing operation, the common choice is the industry-standard rotary screw compressor. Known as the work horse of compressed air machinery, the rotary screw compressor comes in a multitude of sizes and power levels. However, centrifugal compressors have seen some exciting technological progress in recent years and offer a wide range of pressures, flow and turndown. Long known for their longevity and durability, they offer higher efficiency, even qualifying for energy rebate programs offered by local utilities and all, notably, produce Class 0 oil free air.

## Show Report: The 2022 International Production & Processing Expo

The 2022 International Production & Processing Expo (IPPE), was held January 25-27, 2022 in Atlanta with more than 500,000 square feet of exhibit space and 1,140-plus exhibitors. Attendee numbers had not been released when this was written. Sponsored by the U.S. Poultry & Egg Association, American Feed Industry Association and the North American Meat Institute, IPPE is the world's largest annual poultry, meat and animal food industry event of its kind.

Growing awareness of the importance of food grade lubricants for consumer safety and Hazard Analysis and Critical Control Point (HACCP) regulations, as well as increasing consciousness about Kosher and Halal registrations triggered an increasing demand for high performance food grade lubricants.

## A Quarter Century of Positive Change at Automotive Supplier’s Mexico Plant

Today, leading automotive makers rely on the plant for parts used to produce some of the most sought-after vehicles. Additionally, the nearly 600,000-square-foot manufacturing facility achieved ISO 50001 certification in 2021. Here’s a look at how the plant grew for the better over more than 25 years – and its compressed air system along with it.

## Re-engineered Compressed Air System Scores Perfect “10” at PC Forge

Since completion of the system upgrade in the fall of 2020, PC Forge is on track to save an average of 1.9 million kWh and $266,000.00 per year in energy costs – and increase the production capability of its forging operation by 40%. The project also achieved a one-year payback with a \$245,000 incentive from Government of Ontario’s utility Independent Electricity System Operator (IESO).

## Remote Audit Done During Travel Restrictions Reveals Savings

This article discusses some experiences in using cellular connected data loggers to perform a compressed air assessment during a time when travel was restricted. While not ideal, this exercise identified huge savings for this customer.

## Front Row Motorsports Takes the Checkered Flag with Clean, Dry Compressed Air

At the paint booths, FRM team members typically use conventional High-Volume Low-Pressure (HVLP) paint sprayers to prime the chassis and car bodies. Paint pressure pots (also called paint tanks) feed paint to the paint sprayers. The compressed air system supplies air to the paint pots at a steady 65 psi. The tanks regulate air output for the sprayers at 12 to 15 psi in order to deliver the precise amount of paint to a given chassis or car body.

## Pure Gas Testing-The Benefits of Point of Use Sampling

Regular testing of pure gases helps to ensure the safety of consumers and of end products. Whether the pure gas is used directly for medical patients, or in the manufacturing of food, beverages, or pharmaceutical products, quality is of the highest importance. Inadequate levels of purity or unsafe contamination can be detrimental to the products or consumers.

## The Gentex Journey to Reliable Energy Conservation - 3 Levels of Compressed Air Systems

The information contained in this article, will help the operator to assess his/her systems, and identify where these systems fall within a three-level category. There are many ways, and opportunities to make a compressed air system produce reliable and good quality air. The three levels discussed here could also be characterized as a “continuous improvement plan” which can be achieved over the course of time, and with the occasional investment of money.

## HAUG Oxygen Compressors for Efficient Gold Extraction

Logistics and supply problems are widespread on the African continent. Lack of infrastructure as well as capacity and efficiency deficiencies can affect supply chains and make them more expensive. Gold mines, which are often located in secluded areas, therefore seek to provide their entire infrastructure themselves. Even the oxygen required for efficient gold extraction by cyanide leaching is therefore not delivered but generated on site.

## Auto

“I’ll say this politely. At the end of the day, we shouldn’t have to worry about compressed air,

## Bulk

For Imerys S.A. there’s little question about the importance of managing dust collection systems it

## Food

Sustainability is a high priority for today’s consumer packaged goods (CPG) companies. Driven by

## Medical

The air is delivered through a distribution piping system that ends with a medical air outlet

## Metals

Since completion of the system upgrade in the fall of 2020, PC Forge is on track to save an average

## Paper

The facility has a compressed air system consisting of four, 200-horsepower (hp) two-stage water-

## Plastics

Berry Global was established in 1967 as a small hometown company, based in Evansville, Indiana.

## Power

A newly constructed ethanol plant experienced control gap issues shortly after comissioning.  This

## Printing

The Trinity Mirror Group print works on Oldham is one of the UK’s largest newspaper printers. The