Industrial Utility Efficiency

Industries

The current cost to operate the compressed air system is \$139,100 annually, and the proposed measures will reduce it by \$50,700 annually. The proposed cost to complete the measures is $47,600 providing a simple payback of 11 months. The cost included in the Action Plan includes engineering, project assistance, services to maintain the gains, and a 10% contingency.  

Blowers Save Energy at Aluminum Mill

Relatively few people realize that for a variety of industrial manufacturing applications, from air knife drying to simple blow-off nozzles, the use of high pressure compressed air that bleeds into the atmosphere represents a significant waste of energy.  

Tubular Membranes Handle Oily Wastewater at Metaldyne

Finding the most effective, reliable and economical method for separating and concentrating die lubricant is no easy task for die casting plants – and the situation at the Metaldyne aluminum die casting plant in Twinsburg, Ohio was no different. 

Audit of Transit-Bus Manufacturing

New Flyer Industries is a Winnipeg based heavy duty bus manufacturer, supplying vehicles to the US and Canadian markets.  The company specializes in vehicles with†alternative-fuel drives such as electric trolleys, gasoline-electric and diesel-electric hybrid vehicles; as well as standard diesel buses.

Audit Savings for Motor Coach Industries

Motor Coach Industries, headquartered in Schaumburg, Illinois, is the largest manufacturer of intercity tour coaches for the tour, charter, line-haul, scheduled service, commuter transit and conversion markets in the U.S. and Canada. The company operates a four screw-type air compressor system at its Clarence Avenue plant in Winnipeg. To maintain adequate system pressure at the plant, Motor Coach was forced to run all four compressors 24 hours a day, seven days a week.

Class Zero Air Measures Race Car Performance

A four thousand, five hundred and fifty pound (4550 lbs.) race car is running at 170 mph and facing wind resistance of 150 mph. The car then enters a curve creating a three-degree “yaw” (the change in angle from the direction the car is headed and the airstream).  The car struggles to maintain speed as the yaw changes and the dynamic downforce load on the car changes.  Suddenly, the driver-less car comes to a stop on the stainless-steel track...

NFPA 99 Medical Air Dewpoint Requirements

The NFPA 99 (National Fire Protection Agency) Standard for Healthcare Facilities (2005 Edition) is the current Code by which Healthcare facilities in the U.S. design their compressed air systems.  The NFPA 99 Standard covers many requirements for medical gases, with compressed air being just a component of the Standard.  

Auto

Given that compressed air leak management programs are meant to save energy, reduce CO2 emissions,

Bulk

When the design capabilities of an installed compressed air system didn’t align with real-world

Food

There were two situations brought to our attention. The first was that production at times was

Medical

The air is delivered through a distribution piping system that ends with a medical air outlet

Metals

Vane motors can run at much higher speeds (2000 rpm and up), but piston motors tend to turn much

Paper

Detecting Compressed Air Leaks Can Lead to Reduced Energy Waste, Boosted Productivity, and

Pharmaceutical

This article is intended to show the relationships between risks and specifications, opportunities

Plastics

Logoplaste, based in Cascais, Portugal, introduced its embedded wall-to-wall manufacturing model to

Power

A newly constructed ethanol plant experienced control gap issues shortly after comissioning. 

Printing

The Trinity Mirror Group print works on Oldham is one of the UK’s largest newspaper printers. The

Transit

In the absence of the control system, the air compressors were loading and unloading according to

Wastewater

When selecting a mixing technology, wastewater treatment plants (WWTPs) and their consultant