Industrial Utility Efficiency

Technology

Conventionally when we talk about oil lubricated screw air compressor maintenance, it is mostly about replacing consumables such as filters and lubricant on time. While these consumables have a defined usable life and have a direct effect on the efficiency and the life of the air compressor itself when not replaced on time, there are a few critical valves in the air compressor that require maintenance as well. 

Compressed Air System Upgrades Need Follow-up Attention at Food Operation

There is usually a deep feeling of pride welling up inside the designers and installers after completing the installation of a new compressed air system, especially if it starts up and works perfectly. But what happens after a few years, are things as perfect as at the start? This is a question with an answer that very few people know for their system. This article describes some interesting experiences with a food products company at two plants where compressed air assessments of optimized systems done a few years after the system upgrades showed problems.

SHOW REPORT EXTRA Part 2 – Blower, Vacuum, Measurement, Air Purification and Piping at the 2019 BEST PRACTICES EXPO & Conference

The Best Practices EXPO & Conference held from October 13-16, 2019 in Nashville, Tennessee, saw a significant increase in attendance growing by 15 percent to 850 attendees from 20 countries. End user (factory personnel) attendance grew by 60 percent! The EXPO was also truly international showcasing 115 exhibitors from 16 countries and EXPO attendance was free for qualified industry personnel. This SHOW REPORT EXTRA Part 2 complements our 2019 Best Practices EXPO & Conference Show Report and the Show Extra Part 1 Report

Built for the Long-Term: Kaeser Kompressoren Celebrates 100 Years

This story begins in Coburg, Germany in the year 1919. Coburg was first mentioned in a monastic document dated 1056, but to speed forward almost nine centuries, Coburg would join the Upper Franconia Region of Bavaria in 1920 where it remains today. Back here in 1919, the United States passed the 19th Amendment allowing women the right to vote and Pancho Villa was attacking Juarez, Mexico. So it was in 1919 that in Coburg a gentleman named Carl Kaeser Senior would open a small workshop producing parts for the early automotive industry, along with gear wheels and special machines for the glass industry.

Modbus Transducers: Delivering Thorough and Accurate Compressed Air Audits

High accuracy of multiple measured parameters is critical for the development of a trusted compressed air system baseline audit. The same is true for follow-on performance validation after system improvements have been implemented. The use of data acquisition systems using Modbus-interfaced transducers can aid auditors in achieving a thorough and highly accurate system performance assessment.

The Effects of Ambient Temperature on Centrifugal Air Compressor Performance

It was early summer, the air compressors were above the production floor on a mezzanine, and temperatures were heating up both outdoors and indoors. The compressed air system was comprised of three 500-horsepower centrifugal air compressors, and one 350-horsepower variable speed drive oil-free rotary screw air compressor.

Cell-Connected Compressed Air Monitoring Systems Save Time and Money

Like any system, to properly manage compressed air equipment some measurements have to be taken. Typically, some sort of data logging equipment is installed to measure various pressures, amps or power, flow, and sometimes temperatures and dewpoints. Placing this equipment on a system is like putting an electrocardiograph machine on a human heart, the heartbeat of the compressed air system in a plant can be analyzed to determine if everything is normal or if there is a problem, all without interrupting the system. 

SHOW REPORT EXTRA: IoT, Motors and Lubricants at the 2019 BEST PRACTICES EXPO & Conference

The Best Practices EXPO & Conference held from October 13-16, 2019 in Nashville, Tennessee, saw a significant increase in attendance growing by 15% to 850 attendees from 20 countries. End user (factory personnel) attendance grew by 60%! The EXPO was also truly international showcasing 115 exhibitors from 16 countries and EXPO attendance was free for qualified industry personnel. This SHOW REPORT EXTRA complements our 2019 Best Practices EXPO & Conference Show Report.

SHOW REPORT: The 2019 Best Practices EXPO & Conference – Another Success!

The event brought together technology experts, systems assessment professionals, and manufacturing leaders – all of whom shared best practices and ideas manufacturing plants can use to save energy, improve sustainability initiatives and increase the overall reliability and quality of on-site utilities.

Keep Contaminants Out of Food and Beverage Processing Air Supplies

According to the United States Department of Agriculture, more than 30,000 food and beverage processing plants across the United States employ more than 1.5 million workers.1 Each of those plants applies a wide range of processes to raw agricultural goods to produce consumable food and beverage products.

Standardization of Automation Components Pays Off at New Biotest AG Plasma Fractionation Plant

Blood plasma is an indispensable resource in the production of life-saving medicines. It is also in high demand on global markets. To make more efficient use of this valuable commodity, Biotest AG developed a new large-scale production plant in Dreieich, Germany, for plasma fractionation capable of obtaining five instead of the previous three products from a single liter of blood plasma. As part of its strategy, Biotest AG worked with Festo to standardize automation components used at the plant, resulting in simplified installation and maintenance.

Air Compressors

When selecting an air compressor for your manufacturing operation, the common choice is the

Air Treatment/N2

Modified Atmosphere Packaging (MAP) accounts for a significant amount of nitrogen usage in the food

Blowers

The plant upgrades, in combination with a progressive management strategy, allows the plant to

Compressor Controls

A large chemical plant in Celje, Slovenia, planned to retrofit a kiln used to produce titanium

Instrumentation

In this article we clarify how the main KPIs can be monitored, and we will have a closer look at a

Pneumatics

The industrial internet of things (IIoT) and industry 4.0 have digitally transformed the way

Vacuum

It’s one thing to move materials during the production process, but when it’s a finished product on

Cooling Systems

With efficient heat exchange an important requirement in the design of an HVAC system, the type of